Description:
The Toothpaste Manufacturing Plant is mainly composed of main vessel, water vessel, oil vessel, filler bin, mixing system, cooling system, vacuum system, jacking system, control system and machine platform.

Working Principle:
The liquid raw materials are first pre-resolved and dispersed in water pot and oil pot, then got into the emulsification boiler by the vacuum pump; powder lots are in the filler pin with air-hammer on the bottom of one side, it can destroy wall-scaling and make the powders are driven in the main pot completely, ensuring an accurate ratio of the raw materials. Powders are sucked into the main pot by vacuum system. The high- power scraped wall mixing box guarantees an intensive mixing of the materials. The high-speed homogeneous dispersing ring will break up the materials and powders thoroughly. Trace element inlet is equipped on the side of main pot to mix them into the material without waste. Grinding miller can be set into the pot optionally to refine the materials. During the production process, cooling water in the jacket will cool down the temperature, and bubbles will be removed by vacuum deformation.

Range of Application:  Toothpaste, shaving cream, viscous pastes.

Salient Features :-

• All Contact Parts Made Out of SS 316 / SS 316 L Quality Material Conforming to cGMP norms.
• All pipelines are electropolish from inside and joints are easy openable & fitting after cleaning.
• Complete Lid lifting arrangement to facilitate cleaning and product change over, interlocked with safety device so that anchor stirrer starts only when lid closed.
• Intensive mixing by special smi–contra design anchor stirrer avoiding dead zones. Contra Rotary Stirrer for Tooth Paste.
• Variable Speed drive provided for main anchor stirrer assembly for different speeds.
• All transfer are done under vacuum to avoid any hand touch & Contamination. (Complete untouched process).
• Bottom Entry angular homogenizer provided to ensure proper emulsification & homogenization of the product.
• Forced homogenization in the mixing vessel or upon emptying.
• Bottom homogeniser is provided with double cartridge mechanical seal with TC/TC seal face, with cooling water arrangement for the mechanical seal and water detection sensor to trip the motor if the flow of water to the mechanical seal is stopped, ensuring thorough safety of the seal due to its high speed application.
• Inspection glass illumination.
• Specially Designed inline filters provided to ensure proper filteration.
• Transfer (Lobe) pump provided to transfer ready product from main mfg.Vessel to storage or filling area.
• Digital metering pump provided for transferring exact volume of cream from storage vessel to hopper of tube filling packaging machine.
• Pressure and vacuum tight mixing vessel.Full operation through single control panel.
• Documentation: DQ / IQ / PQ / OQ provided.
• PLC based control control panel with graphics and colour touch screen display for process automation. (optional)
• SCADA SYSTEM can also be provided (Optional)
• Load cell for online weighing.(optional). FLP motor with FLP push button station (Optional)
• Product Recovery System : for recovering final product from pipelines and helps in easy cleaning. (Optional)